Motor controller

ABSTRACT

Control parameters can be easily and precisely adjusted, the response of a motor controller can be highly accurately made at high speed and a vibration can be suppressed to a low level.  
     Even when an inertia is varied during an operation or a viscous friction is high, the inertia or a viscous friction coefficient can be identified by a control parameter adjusting unit ( 18 ) for performing a calculation on the basis of a torque command Tref and the speed V fb  of a motor. As a result, control parameters can be easily and precisely adjusted and the response of a motor controller can be highly accurately carried out at high speed and a vibration can be suppressed to a low level.

TECHNICAL FIELD

The present invention relates to a technique for identifying an inertia and a viscous friction coefficient when the inertia is varied during an operation in a motor controller for driving a robot or a machine tool.

BACKGROUND ART

Some of devices for controlling a motor of a usual motor controller have a function for identifying an inertia (for instance, see Patent Document 1).

A device proposed by the applicant of the present application is provided with a speed control unit for determining a torque command and controlling a speed of a motor so that an inputted speed command corresponds to the actual speed of the motor, an estimating unit for simulating the speed control unit so that the speed of a model corresponds to the speed of the motor and an identifying unit for identifying an inertia from a ratio of a value obtained by time integrating in a prescribed section the absolute value of a value obtained by passing a speed tracking error of the speed control unit through a prescribed filter to a value obtained by time integrating the absolute value of a speed tracking error of the estimating unit in the same section, and only when the speed tracking error of the estimating unit is zero or speed in the estimating unit is not zero, a calculation for identifying the inertia is carried out in the identifying unit.

In this device, since an identifying operation can be performed in real time for an arbitrary speed command, even when the inertia changes with respect to time, the inertia can be identified.

Patent Document 1: JP-B2-3185857 (page 3, FIG. 1)

DISCLOSURE OF THE INVENTION

Problems that the Invention is to Solve:

However, in the related art, when a viscous friction is high, the identified value of the inertia may be calculated as a slightly larger value owing to its influence. Accordingly, when control parameters are adjusted by using the identified inertia value, a vibration is undesirably generated. Thus, it is an object of the present invention to provide a motor controller in which control parameters can be easily and precisely adjusted by decreasing an inertia identification error even when a viscous friction is high and identifying a viscous friction coefficient, the response of the motor controller can be made precise and fast, and a vibration can be suppressed to a low level.

Means For Solving The Problems:

In order to solve the above-described problems, the present invention is constructed as described below.

In the invention according to claim 1, a motor controller is provided with: a speed command generating unit for outputting a speed command V_(ref); a speed control unit for inputting the speed command V_(ref) and a motor speed detecting signal V_(fb) to output a torque command T_(ref) so that the motor speed detecting signal V_(fb) corresponds to the speed command V_(ref); a torque control unit for inputting the torque command T_(ref) to control a torque and output a motor driving current to a motor; a detector for detecting the position or the speed of the motor to output the motor speed detecting signal V_(fb); and a control parameter adjusting unit for calculating the inertia total value J obtained by adding up a value of the rotor inertia of the motor and a value of the inertia of a load machine driven by the motor that are converted to the rotation axis of the motor and a viscous friction coefficient D at least on the basis of the torque command T_(ref) and the motor speed detecting signal V_(fb).

Further, in the invention according to claim 2, assuming that a value obtained by integrating the torque command T_(ref) in an interval [a, b], that is, from time a to time b in the control parameter adjusting unit is ST_(ref), namely, ST_(ref)=∫_(a) ^(b)T_(ref)dt  (1) the inertia total value J obtained by adding up the value of the rotor inertia of the motor and the value of the inertia of the load machine driven by the motor that are converted to the rotation axis of the motor and the viscous friction coefficient D are calculated in accordance with $\begin{matrix} {{J = \frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}},{and}} & (2) \\ {D = {\frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}} & (3) \end{matrix}$

Further, in the invention according to claim 3, the interval [a, b] for calculating the inertia total value J in the control parameter adjusting unit is set to an interval in which the position P_(fb)(a) of the motor at the time a corresponds to the position P_(fb)(b) of the motor at the time b.

Further, in the invention according to claim 4, when the viscous friction coefficient D is already known, the inertia total value J is calculated in the control parameter adjusting unit in accordance with $\begin{matrix} {J = {\frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{D}{2} \cdot {\frac{\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (4) \end{matrix}$

Further, in the invention according to claim 5, when the inertia total value J is already known, assuming that V_(fb) (a) is the speed of the motor at the time a, and V_(fb)(b) is the speed of the motor at the time b, the viscous friction coefficient D is calculated in the control parameter adjusting unit in accordance with $\begin{matrix} {D = {\frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{J}{2} \cdot {\frac{\left( {{V_{fb}(b)}^{2} - {V_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (5) \end{matrix}$

Further, in the invention according to claim 6, only when the speed command V_(ref) is not 0 and not constant, the inertia total value J is calculated in the control identifying unit in accordance with the above-described formula (2) $\begin{matrix} {J = \frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}} & (2) \end{matrix}$ or the above-described formula (4) $\begin{matrix} {J = {\frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{D}{2} \cdot {\frac{\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (4) \end{matrix}$

Still further, in the invention according to claim 7, the identified inertia total value J and the identified viscous friction coefficient D are used for adjusting control parameters, generating a feed forward signal or adjusting a vibration suppressing compensator.

Advantage of the Invention:

According to the present invention, even when an inertia is varied during an operation or when a viscous friction is high, the inertia can be precisely identified and a viscous friction coefficient can be identified. Further, according to claim 7, the control parameters can be effectively easily and precisely adjusted and the response of the motor controller can be made precise and fast, and a vibration can be suppressed to a low level.

BRIEF DESCRIPTION OF THE DRAWINGS

[FIG. 1] is a block diagram of a motor controller for explaining a first embodiment to which the present invention is applied.

[FIG. 2] shows the experimental results (a speed command V_(ref) and a speed signal V_(fb)) of the first embodiment.

[FIG. 3] showsthe experimental results (a torque command Tref) of the first embodiment.

[FIG. 4] shows the experimental results (an identified viscous friction coefficient and a true value) of the first embodiment.

[FIG. 5] shows the experimental results (an identified inertia total value J and a true value) of the first embodiment.

[FIG. 6] is a block diagram of a motor controller for explaining a second embodiment to which the present invention is applied.

DESCRIPTION OF REFERENCE NUMERALS AND SIGNS

-   11 . . . position control unit -   12 . . . speed control unit -   13 . . . torque control unit -   14 . . . motor -   15 . . . detector -   16 . . . difference device -   17 . . . rigid body load -   18 . . . control parameter adjusting unit -   61 . . . feed forward signal controller

BEST MODE FOR CARRYING OUT THE INVENTION

Now, embodiments of the present invention will be described below by referring to the drawings.

FIRST EMBODIMENT

In an actual motor controller, various functions or means are incorporated, however, only functions or means related to the present invention are described and explained in the drawings. The same names will be designated by the same reference numerals hereinafter and a duplicated explanation will be omitted as much as possible.

FIG. 1 is a block diagram when the present invention is applied to a driving device having a motor provided with a rigid body load. In FIG. 1, reference numeral 11 designates a position control unit, 12 designates a speed control unit, 13 designates a torque control unit, 14 designates a motor, 15 designates a detector, 16 designates a difference device, 17 designates a rigid body load and 18 designates a control parameter adjusting unit.

The position control unit 11 inputs a position command P_(ref) and a position signal P_(fb) of the motor 14 to output a speed command V_(ref) to the speed control unit 12. The speed control unit 12 inputs the speed command v_(ref) and a speed signal V_(fb) of the motor to output a torque command T_(ref) to the torque control unit 13 and the control parameter adjusting unit 18. The torque control unit 13 inputs the torque command T_(ref) to output a motor driving current I_(m) to the motor 14. The motor 14 is driven by the motor driving current I_(m) to generate a torque. The rigid body load 17 is driven by the torque. The detector 15 is attached to the motor 14 to output the position signal P_(fb) to the position control unit 11 and the difference device 16. The difference device 16 inputs the position signal P_(fb) to output the speed signal V_(fb) to the speed control unit 12 and the control parameter adjusting unit 18. The control parameter adjusting unit 18 inputs the speed signal V_(fb) and the torque command T_(ref).

The position control unit 11 carries out a position control calculation so that the position signal P_(fb) corresponds the position command P_(ref). The speed control unit 12 carries out a speed control calculation so that the speed signal V_(fb) corresponds to the speed command V_(ref). The torque control unit 13 carries out a torque control calculation so that the torque generated by the motor 14 corresponds to the torque command T_(ref). The detector 15 detects the position of the motor 14. The difference device 16 takes a difference for each prescribed time of the position signal P_(fb) to obtain the speed signal V_(fb). The control parameter adjusting unit 18 calculates the total value J of the inertia of a rotor of the motor 14 and the inertia of the rigid body load 17 attached to the motor 14 and a viscous friction coefficient from the speed signal V_(fb) and the torque command T_(ref).

In the description, the output of the speed control unit is considered to be the torque command by assuming a rotary type motor. In the case of a linear motor, the output of the speed control unit may be considered to be a thrust command with the same structure. Accordingly, when the present invention is employed, the total value of the inertia and the viscous friction coefficient can be identified in a real time by a simple calculation.

The feature of the present invention is resides in that the control parameter adjusting unit 18 is provided for calculating the inertia J and the viscous friction coefficient D on the basis of the torque command T_(ref) and the motor speed V_(fb) of the motor.

Now, a specific calculation method will be described below.

Assuming that an object to be controlled is represented by the inertia J and the viscous friction coefficient D, the relation between the torque command T_(ref) and the speed V_(fb) of the motor is expressed by a formula (6). T _(ref) =JV′ _(fb) +DV _(fb)  (6)

In this case, V′_(fb) designates a time differentiated value of V_(fb).

When both the sides of the formula (6) are time integrated in an interval [a, b], a formula (7) is obtained. Further, when the formula (1) is allowed to be placed, and both the sides thereof are multiplied by the speed V_(fb), a formula (8) is obtained. ∫_(a) ^(b) T _(ref) dt=JV _(fb) +DP _(fb)  (7) ST_(ref)∫_(a) ^(b)T_(ref)dt  (1) ST _(ref) V _(fb) =JV _(fb) ² +DP _(fb) V _(fb)  (8)

Further, when the formula (8) is time integrated in the interval [a,b], a formula (9) is obtained. Here, the second term of the right side of the formula (9) is a formula (10), so that the formula (4) is obtained from the formula (9) and the formula (10). ∫_(a) ^(b) ST _(ref) V _(fb) dt=J∫ _(a) ^(b) V _(fb) ² dt+D∫ _(a) ^(b) P _(fb) V _(fb) dt  (9) $\begin{matrix} \begin{matrix} {{D{\int_{a}^{b}{P_{fb}V_{fb}{\mathbb{d}t}}}} = {D{\int_{a}^{b}{P_{fb}P_{{fb}^{\prime}}{\mathbb{d}t}}}}} \\ {= {\frac{D}{2}\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}} \end{matrix} & (10) \end{matrix}$ $\begin{matrix} {J = {\frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{D}{2} \cdot \frac{\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}}}} & (4) \end{matrix}$

Since the denominator of the second term of the right side of the formula (4) is always positive, the denominator increases with respect to time. Accordingly, when the interval [a, b] is set to a wide range, the formula (2) is obtained from the formula (4). $\begin{matrix} {J = \frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}} & (2) \end{matrix}$

Further, in the formula (4), when the interval [a, b] is set to an interval in which the position P_(fb)(a) of the motor at time a corresponds to the position P_(fb)(b) of the motor at time b, the numerator of the second term of the right side becomes zero. Therefore, even when the interval [a, b] is not set to a wide range, the above-described formula (2) is valid.

Now, a method for calculating the viscous friction coefficient D will be described below. The relation of the formula (6) is employed as in the method for calculating the inertia, and when both the sides are multiplied by the speed V_(fb), a formula (11) is obtained. When both the sides of the formula (11) are integrated in the interval [a, b], a formula (12) is obtained. Here, since the first term of the right side of the formula (12) is a formula (13), the formula (5) is obtained by the formula (12) and the formula (13). T _(ref) V _(fb) =JV′ _(fb) V _(fb) +DV _(fb) ²  (11) ∫_(a) ^(b) T _(ref) V _(fb) dt=J∫ _(a) ^(b) V′ _(fb) V _(fb) dt+D∫ _(a) ^(b) V _(fb) ² dt  (12) $\begin{matrix} {{\int_{a}^{b}{V_{fb}^{\prime}V_{fb}{\mathbb{d}t}}} = {\frac{1}{2}\left( {{V_{fb}(b)}^{2} + {V_{fb}(a)}^{2}} \right)}} & (13) \end{matrix}$ $\begin{matrix} {D = {\frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{J}{2} \cdot {\frac{\left( {{V_{fb}(b)}^{2} - {V_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (5) \end{matrix}$

Since the denominator of the second term of the right side of the formula (5) is always positive, the denominator increases together with time. Accordingly, when the interval [a, b] is set to a wide range, the formula (3) is obtained from the formula (5). $\begin{matrix} {D = \frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}} & (3) \end{matrix}$

In addition, in the formula (5), when the interval [a, b] is set to an interval in which the speed V_(fb)(a) of the motor at the time a corresponds to the speed V_(fb)(b) of the motor at the time b, the numerator of the second term of the right side of the formula (5) becomes zero. Therefore, even when the interval [a, b] is not set to a large value, the above-described formula (3) is established.

The methods for calculating the inertia J and the viscous friction coefficient D are described above.

Now, experimental results obtained when the rigid body load twice as high as the inertia of the rotor of the motor is attached to the motor will be described by referring to the drawings.

FIGS. 2 to 5 show the experimental results when the rigid body load 17 having an inertia twice as high as the inertia Jm of the motor is attached to the motor 14.

FIG. 2 shows a speed command V_(ref) (rad/s) and a speed signal V_(fb) (rad/s) and FIG. 3 shows a torque command T_(ref)(Nm).

Further, FIG. 4 shows an identified viscous friction coefficient D (x 10e−3 Nms/rad) and a line shown by a broken line designates a true value (a calculated value=0.04×10e−3 Nms/rad) of the viscous friction coefficient.

Further, FIG. 5 shows the identified inertial total value J (x 10e−3 kgm²) . A line shown by a dashed line designates a true value (a calculated value=0.025−10e−3 kgm²) of the inertia total value.

As apparent from FIGS. 4 and 5, the viscous friction coefficient identified by the present method substantially agrees to the true value. Further, the identified inertia total value substantially corresponds to the true value. As obviously understood from the above-described results, the present invention is effective.

SECOND EMBODIMENT

FIG. 6 is a block diagram of a motor controller for explaining an example in which the inertia total value and a viscous friction coefficient identified by the present invention are used for generating a feed forward signal.

In FIG. 6, reference numeral 61 designates a feed forward signal controller. The feed forward signal controller 61 inputs a position command P_(ref) and an input of a position control unit 11 at the same time to generate and output a feed forward signal ff. The sum of an output signal of a speed control unit 12 and the feed forward signal ff forms a torque command T_(ref).

In the feed forward signal controller 61, s designates a Laplace veriable and FF_(a) and FF_(b) designate feed forward control gains. Ji and Di respectively designate the inertia total value J and a viscous friction coefficient D identified by a control parameter adjusting unit 18.

For instance, the feed forward signal ff may be obtained in such a way that the position command P_(ref) differentiated twice with respect to time is multiplied by the feed forward control gain FF_(a) and further multiplied by the identified inertia total value J_(i), and a thus obtained value is added to a value obtained by differentiating the position command P_(ref) by once, multiplying a thus got value by the feed forward control gain FF_(b) and further multiplying a thus got value by the identified viscous friction coefficient D_(i).

In such a way, the present invention can be used for generating the feed forward signal.

Further, since the inertia total value J and the viscous friction coefficient D identified by the present invention are accurate, it is to be understood that control parameters such as a position loop gain or a speed loop gain can be adjusted on the basis of these values.

As an example that the inertia total value J and the viscous friction coefficient D identified by the present invention can be used for adjusting a vibration suppressing compensator such as a disturbance observer, for instance, JP-B2-3360935 as a patent of the applicant of the present invention is known.

In this patent, the inertia total value J and the viscous friction coefficient D identified by the present invention are employed so that an estimated disturbance signal can be accurately calculated and a vibration can be more easily suppressed.

INDUSTRIAL APPLICABILITY

The present invention can be used as a motor controller for driving a machine tool or an industrial robot. 

1. A motor controller comprising: a speed command generating unit that outputs a speed command V_(ref); a speed control unit, to which the speed command V_(ref) and a motor speed detecting signal V_(fb) are inputted, that outputs a torque command T_(ref) so that the motor speed detecting signal V_(fb) corresponds to the speed command V_(ref); a torque control unit, to which the torque command T_(ref) is inputted, that controls a torque and outputs a motor driving current to a motor; a detector that detects a position or a speed of the motor and outputs the motor speed detecting signal V_(fb); and a control parameter adjusting unit that calculates an inertia total value J and a viscous friction coefficient D at least based on the torque command T_(ref) and the motor speed detecting signal V_(fb), wherein the inertia total value J is a total value obtained by adding up a value of a rotor inertia of the motor and a value of an inertia of a load machine driven by the motor that are converted to a rotation axis of the motor.
 2. The motor controller according to claim l1, wherein, assuming that a value obtained by integrating the torque command T_(ref) over an interval [a, b], that is, from time a to time b in the control parameter adjusting unit is ST_(ref), namely, ST_(ref)=ƒ_(a) ^(b)T_(ref)dt  (1), the inertia total value J obtained by adding up the value of the rotor inertia of the motor and the value of the inertia of the load machine driven by the motor that are converted to the rotation axis of the rotor, and the viscous friction coefficient D are calculated in accordance with $\begin{matrix} {{J = \frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}},{and}} & (2) \\ {D = {\frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}} & (3) \end{matrix}$
 3. The motor controller according to claim 1, wherein the interval [a, b] for calculating the inertia total value J in the control parameter adjusting unit is set to an interval in which the position P_(fb)(a) of the motor at the time a corresponds to the position P_(fb)(b) of the motor at the time b.
 4. The motor controller according to claim 1, when the viscous friction coefficient D is already known, the inertia total value J is calculated in the control parameter adjusting unit in accordance with $\begin{matrix} {J = {\frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{D}{2} \cdot {\frac{\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (4) \end{matrix}$
 5. The motor controller according to claim 1, when the inertia total value J is already known, assuming that V_(fb)(a) is the speed of the motor at the time a, and V_(fb)(b) is the speed of the motor at the time b, the viscous friction coefficient D is calculated in the control parameter adjusting unit in accordance with $\begin{matrix} {D = {\frac{\int_{a}^{b}{T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{J}{2} \cdot {\frac{\left( {{V_{fb}(b)}^{2} - {V_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (5) \end{matrix}$
 6. The motor controller according to claim 1, only when the speed command V_(ref) is not 0 and not constant, the inertia total value J is calculated in the control identifying unit in accordance with the above-described formula (2) $\begin{matrix} {J\quad = \quad\frac{\int_{a}^{b}\quad{S\quad T_{ref}\quad V_{fb}\quad{\mathbb{d}t}}}{\int_{a}^{b}{{\quad V_{fb}^{2}}\quad{\mathbb{d}t}}}} & (2) \end{matrix}$ or the above-described formula (4) $\begin{matrix} {J = {\frac{\int_{a}^{b}{S\quad T_{ref}V_{fb}{\mathbb{d}t}}}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}} - {\frac{D}{2} \cdot {\frac{\left( {{P_{fb}(b)}^{2} - {P_{fb}(a)}^{2}} \right)}{\int_{a}^{b}{V_{fb}^{2}{\mathbb{d}t}}}.}}}} & (4) \end{matrix}$
 7. The motor controller according to claim 1, wherein the identified inertia total value J and the identified viscous friction coefficient D are used for adjusting control parameters, generating a feed forward signal or adjusting a vibration suppressing compensator. 